Custom Varsity Jacket Manufacturer for Streetwear Brands
A varsity jacket is a high-ticket piece, and customers inspect it closely. The body fabric, the sleeve material and the patch work all have to look deliberate, so we develop those three elements together before volume.
What We Produce
Classic wool-body and leather-sleeve letterman jackets, all-wool and all-leather versions, chenille and embroidered patches, contrast ribbing at collar, cuffs and hem, and lined bodies with your own label and packaging.
Choices That Decide Your Shelf Price
Body and sleeve materials dominate the price, followed by patch work. Wool blended with synthetic fibres reduces cost but changes the hand feel, and leather sleeves need consistent panels to look premium. Chenille patches carry their own tooling and lead time, so patch count is worth confirming before the sample is cut.
Minimum Order Quantity and Lead Times
Our standard minimum is 100 pieces per style, per color, with sizes mixable inside one colourway. Sampling typically takes around two weeks, and bulk production typically takes three to four weeks after sample approval. Sampling is charged separately and quoted upfront; it may be credited against the bulk order only where the bulk quantity is large enough. Reorders carry the same minimum, which keeps a restock predictable.
If your first drop is smaller than the standard minimum, say so early. Trial quantities below the minimum can sometimes be agreed and are assessed per style according to the fabric, the wash and the processes involved, with the terms set out in the quotation.
How an Order Runs With Us
Your brief becomes a written specification: fabrics, trims, measurements, decoration placement and the size set. We sample against that specification, you approve it in writing, and bulk production repeats the approved sample at volume. Shipping by sea, air or land is quoted as its own line, chosen by weighing your launch date against your budget.
Quality Control You Can Follow
Each order is checked at cutting, sewing, finishing and before packing, and the approved sample stays the reference for the whole run. We hold BSCI social compliance certification, and material certifications such as OEKO-TEX are confirmed per project at the quotation stage for the specific fabrics used.
Before you specify a finish, our guides on the acid wash and enzyme wash and the manufacturer vetting checklist are worth a read.
Ready to Produce Your Range?
Send your tech pack or reference images, your quantity per colour and your target drop date. We reply to inquiries within one working day with a clear answer on what is straightforward, what needs development, and what it will take to produce. If you are comparing factories, start with the questions that matter most before any deposit is paid. See finished examples in our custom varsity jacket range, or contact our team to start.